Water-stable cellulose fiber foam with antimicrobial properties for bio based low-density materials

Abstract

New bio-based packaging materials are highly interesting for replacing conventional fossil based products for a more sustainable society. Waterstable cellulose fiber foams have been produced in a simple one-batch foam-forming process with drying under ambient conditions. The cellulose fiber foams have a low density (33–66 kg/m3) and can inhibit microbial growth; two highly valuable features for insulating packaging materials, especially in combination with stability in water. Cationic chitosan and/or polyvinylamine have been added during the foamforming process to give the foams water-stability and antimicrobial properties. The structural and mechanical properties of the cellulose fiber foams have been studied and the antimicrobial properties have been evaluated with respect to both Escherichia coli, a common model bacteria and Aspergillus brasiliensis, a sporulating mold. The cellulose foams containing chitosan had both good water-stability and good antibacterial and antifungal properties, while the foams containing PVAm did disintegrate in water and did not inhibit fungal growth when nutrients were added to the foam, showing that it is possible to produce a bio-based foam material with the desired characters. This can be an interesting low-density packaging material for protection from both mechanical and microbial damage without using any toxic compounds.